Removing and installing the cowlings and panel
The cowlings and panel shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be removed and installed.
Cowling A
To remove the cowling
Remove the screws, and then take the cowling off.
Screw
Cowling A
To install the cowling
Place the cowling in the original position, and then install the screws.
Cowling B
To remove the cowling
Screw
Cowling B
To install the cowling
Cowling C
To remove the cowling
Remove the screws, and then pull the cowling off as shown.
Screw
Cowling C
To install the cowling
Place the cowling in the original position, and then install the screws.
Cowling D
To remove the cowling
TIP
The quick fastener is removed by pushing
the center pin in with a screwdriver,
then pulling the fastener out.
Quick fastener
Screw
Cowling D
To install the cowling
TIP
To install the quick fasteners, push the
center pin out so that it will protrude
from the fastener head, insert the fastener
into the cowling, and then push
the protruding pin in until it is flush with
the fastener head.
Panel A
To remove the panel
Screw
Panel A
To install the panel
Installing the water pump
1. Install:
Water pump assembly "1"
O-rings "2"
NOTE:
Align the projection "a" on the impeller shaft
with the slit "b" on the camshaft sprocket bolt.
Lubricate the O-rings with a thin coat of lithiumsoap-
based grease.
2. Fill:
Cooling system
(with the specified amou ...
Installing the primary drive gear and balancer gears
1. Install:
Balancer driven gear "1"
Lock washer
Balancer drive gear "2"
Primary drive gear
Washer "3"
Balancer driven gear nut
Primary drive gear nut
NOTE:
Align the punch mark "a" in the balancer drive
gear "2" with the punch mark "b" in the balancer
driven gear "1".
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Identification
Vehicle identification number
The vehicle identification number "1" is stamped
into the right side of the steering head pipe.
Model label
The model label "1" is affixed to the frame. This
information will be needed to order spare parts.
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