Yamaha YZF-R125 Service Manual: Overheating

Engine

1. Clogged coolant passages

  • Cylinder head and piston
  • Heavy carbon buildup

2. Engine oil

  • Incorrect oil level
  • Incorrect oil viscosity
  • Inferior oil quality

Cooling system

1. Coolant

  • Low coolant level

2. Radiator

  • Damaged or leaking radiator
  • Faulty radiator cap
  • Bent or damaged radiator fin

3. Water pump

  • Damaged or faulty water pump
  • Thermostat
  • Thermostat stays closed
  • Hose(s) and pipe(s)
  • Damaged hose
  • Improperly connected hose
  • Damaged pipe
  • Improperly connected pipe

Fuel system

1. Throttle body

  • Damaged or loose throttle body joint

2. Air filter

  • Clogged air filter element

Chassis

1. Brake(s)

  • Dragging brake

Electrical system

1. Spark plug

  • Incorrect spark plug gap
  • Incorrect spark plug heat range

2. Ignition system

  • Faulty ECU

Overcooling

Cooling system

1. Thermostat

  • Thermostat stays open
    Faulty clutch
    Clutch slips 1. Clutch Improperly assembled clutch Improperly adjusted clutch cable Loose or fatigued clutch spring Worn friction plate Worn clutch plate 2. Engine oil Incorrect oi ...

    Poor braking performance
    - Worn brake pad - Worn brake disc - Air in hydraulic brake system - Leaking brake fluid - Faulty brake caliper kit - Faulty brake caliper seal - Loose union bolt - Damaged brake hose - Oil or ...

    Other materials:

    Checking the condition of the bulbs
    The following procedure applies to all of the bulbs. 1. Remove: Bulb WARNINGSince the headlight bulbs get extremely hot, keep flammable products and your hands away from them until they have cooled down. CAUTION: Be sure to hold the socket firmly when re ...

    Checking the diode
    1. Check: Diode Out of specification Replace. NOTE: The pocket tester or the analog pocket tester readings are shown in the following table. a. Disconnect the diode from the wire harness. b. Connect the pocket tester ( × 1) to the diode terminals as shown. c. Check the diod ...

    Installing the rear shock absorber assembly
    1. Install: Rear shock absorber assembly Relay arm "1" NOTE: Install the relay arm as shown in the illustration. 2. Tighten: Rear shock absorber assembly upper nut Relay arm nut Rear shock absorber assembly lower nut 3. Install: Connecting arms NOTE: When ins ...

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