Yamaha YZF-R125 Service Manual: Overheating

Engine

1. Clogged coolant passages

  • Cylinder head and piston
  • Heavy carbon buildup

2. Engine oil

  • Incorrect oil level
  • Incorrect oil viscosity
  • Inferior oil quality

Cooling system

1. Coolant

  • Low coolant level

2. Radiator

  • Damaged or leaking radiator
  • Faulty radiator cap
  • Bent or damaged radiator fin

3. Water pump

  • Damaged or faulty water pump
  • Thermostat
  • Thermostat stays closed
  • Hose(s) and pipe(s)
  • Damaged hose
  • Improperly connected hose
  • Damaged pipe
  • Improperly connected pipe

Fuel system

1. Throttle body

  • Damaged or loose throttle body joint

2. Air filter

  • Clogged air filter element

Chassis

1. Brake(s)

  • Dragging brake

Electrical system

1. Spark plug

  • Incorrect spark plug gap
  • Incorrect spark plug heat range

2. Ignition system

  • Faulty ECU

Overcooling

Cooling system

1. Thermostat

  • Thermostat stays open
    Faulty clutch
    Clutch slips 1. Clutch Improperly assembled clutch Improperly adjusted clutch cable Loose or fatigued clutch spring Worn friction plate Worn clutch plate 2. Engine oil Incorrect oi ...

    Poor braking performance
    - Worn brake pad - Worn brake disc - Air in hydraulic brake system - Leaking brake fluid - Faulty brake caliper kit - Faulty brake caliper seal - Loose union bolt - Damaged brake hose - Oil or ...

    Other materials:

    Indicator and warning lights
    Indicator and warning lights Neutral indicator light"" Turn signal indicator light"" High beam indicator light"" Engine trouble warning light"" Coolant temperature warning light"" Turn signal indicator light"" This indicator light flashes when the turn signal switch is pushed t ...

    Fuel
    Make sure there is sufficient gasoline in the tank. WARNING Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. Before refueling, turn off the engine and be sure that no on ...

    Installing the camshaft and rocker arms
    1. Lubricate: Rocker arms Rocker arm shafts 2. Lubricate: Camshaft 3. Install: Camshaft "1" NOTE: Make sure that the camshaft projections "a" and hole "b" are positioned as shown in the illustration. 4. Install: Rocker arms Rocker arm shafts "1" NOTE: Make ...

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