Yamaha YZF-R125 Service Manual: Overheating
Engine
1. Clogged coolant passages
- Cylinder head and piston
- Heavy carbon buildup
2. Engine oil
- Incorrect oil level
- Incorrect oil viscosity
- Inferior oil quality
Cooling system
1. Coolant
- Low coolant level
2. Radiator
- Damaged or leaking radiator
- Faulty radiator cap
- Bent or damaged radiator fin
3. Water pump
- Damaged or faulty water pump
- Thermostat
- Thermostat stays closed
- Hose(s) and pipe(s)
- Damaged hose
- Improperly connected hose
- Damaged pipe
- Improperly connected pipe
Fuel system
1. Throttle body
- Damaged or loose throttle body joint
2. Air filter
- Clogged air filter element
Chassis
1. Brake(s)
- Dragging brake
Electrical system
1. Spark plug
- Incorrect spark plug gap
- Incorrect spark plug heat range
2. Ignition system
- Faulty ECU
Overcooling
Cooling system
1. Thermostat
- Thermostat stays open
Faulty clutch
Clutch slips
1. Clutch
Improperly assembled clutch
Improperly adjusted clutch cable
Loose or fatigued clutch spring
Worn friction plate
Worn clutch plate
2. Engine oil
Incorrect oi ...
Poor braking performance
- Worn brake pad
- Worn brake disc
- Air in hydraulic brake system
- Leaking brake fluid
- Faulty brake caliper kit
- Faulty brake caliper seal
- Loose union bolt
- Damaged brake hose
- Oil or ...
Other materials:
Air induction system
1. Air induction system hose (air filter case to
reed valve assembly)
2. Air induction system reed valve assembly
3. Air induction system hose (reed valve
assembly to exhaust pipe)
Checking the air induction system
Air injection
The air induction system burns unburned exhaust
gases b ...
Chain drive
Removing the drive chain
1. Stand the vehicle on a level surface.
WARNINGSecurely support the vehicle so that there
is
no danger of it falling over.
NOTE:
Place the vehicle on a suitable stand so that the
rear wheel is elevated. ...
Checking the primary drive gear
1. Remove:
Primary drive gear
Refer to "BALANCER GEAR" on page 5-53.
2. Check:
Primary drive gear
Damage/wear Replace the
primary drive
gear and clutch housing as a set.
Excessive noise during operation
Replace
the primary drive gear and clutch housing as
a set
...