Yamaha YZF-R125 Service Manual: Introduction

WARNING

Disc brake components rarely require disassembly.

Therefore, always follow these preventive measures:

  • Never disassemble brake components unless absolutely necessary.
  • If any connection on the hydraulic brake system is disconnected, the entire brake system must be disassembled, drained, cleaned, properly filled, and bled after reassembly.
  • Never use solvents on internal brake components.
  • Use only clean or new brake fluid for cleaning brake components.
  • Brake fluid may damage painted surfaces and plastic parts. Therefore, always clean up any spilt brake fluid immediately.
  • Avoid brake fluid coming into contact with the eyes as it can cause serious injury.
  • FIRST AID FOR BRAKE FLUID ENTERING THE EYES:
  • Flush with water for 15 minutes and get immediate medical attention.
    Front brake
    ...

    Checking the front brake disc
    1. Remove: Front wheel Refer to "FRONT WHEEL" on page 4-6. 2. Check: Brake disc Damage/galling Replace. 3. Measure: Brake disc deflection Out of specification Correct the b ...

    Other materials:

    Checking the rear brake master cylinder
    1. Check: Brake master cylinder Damage/scratches/wear Replace. Brake fluid delivery passages (brake master cylinder body) Obstruction Blow out with compressed air. 2. Check: Brake master cylinder kit Damage/scratches/wear Replace. 3. Check: Brake fluid reservoir Cracks/ ...

    Checking the radiator fan motor
    1. Check: Radiator fan motor Faulty/rough movement → Replace. a. Disconnect the radiator fan motor coupler from the wire harness. b. Connect the battery (DC 12 V) as shown. Positive tester probe → blue "1" Negative tester probe → black "2" c. Measure ...

    Checking the rear wheel
    1. Check: Rear wheel axle Rear wheel Wheel bearings Oil seals Refer to "CHECKING THE FRONT WHEEL" on page 4-8. 2. Check: Tire Rear wheel Damage/wear → Replace. Refer to "CHECKING THE TIRES" on page 3-23 and "CHECKING THE WHEELS" on page 3-25. 3. Measure: Radi ...

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