Yamaha YZF-R125 Service Manual: Installing the shift forks and shift drum assembly

Yamaha YZF-R125 Service Manual / Engine / Transmission / Installing the shift forks and shift drum assembly

1. Install:

  • Shift fork-L "1"
  • Shift fork-C "2"
  • Shift fork-R "3"
  • Shift drum assembly "4"
  • Springs
  • Shift fork guide bar "5"

NOTE:

The embossed marks on the shift forks should face towards the right side of the engine and be in the following sequence: "R", "C", "L".

Installing the shift forks and shift drum assembly


2. Check:

Transmission Rough movement Repair.


NOTE:

  • Apply engine oil to each gear and bearing thoroughly.
  • Before assembling the crankcase, make sure that the transmission is in neutral and that the gears turn freely.

Installing the shift forks and shift drum assembly


    Assembling the main axle and drive axle
    1. Install: Toothed washer "1" Circlip "2" NOTE: Be sure to install the circlip so that its sharp edge "a" is facing away from the toothed washer and gear. Be sure the circlip ends ...

    Cooling system
    ...

    Other materials:

    Rear wheel
    To remove the rear wheel WARNING To avoid injury, securely support the vehicle so there is no danger of it falling over. Loosen the axle nut. Axle nut Drive chain slack adjusting bolt Locknut Brake caliper Lift the rear wheel off the ground according to the pr ...

    Installing the steering head
    1. Lubricate: Upper bearing Lower bearing Bearing races 2. Install: Lower ring nut Rubber washer Upper ring nut Lock washer Refer to "CHECKING AND ADJUSTING THE STEERING HEAD" on page 3-22. 3. Install: Upper bracket Steering stem nut NOTE: Temporarily tighten t ...

    Checking the relays
    Check each switch for continuity with the pocket tester. If the continuity reading is incorrect, replace the relay. 1. Disconnect the relay from the wire harness. 2. Connect the pocket tester ( × 1) and battery (12 V) to the relay terminal as shown. Check the relay operation. Out ...

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