1. Install:
WARNING Proper brake hose routing is essential to insure safe vehicle operation. Refer to "CABLE ROUTING" on page 2-33. |
CAUTION: When installing the brake hose onto the brake caliper, be sure to position the brake pipe "a" into the slot "b" in the brake caliper. |
2. Install:
3. Install:
4. Fill:
WARNING
|
CAUTION: Brake fluid may damage painted surfaces and plastic parts. Therefore, always clean up any spilt brake fluid immediately. |
5. Bleed:
6. Check:
Refer to "CHECKING THE BRAKE FLUID LEVEL" on page 3-18.
7. Check:
Refer to "BLEEDING THE HYDRAULIC BRAKE SYSTEM" on page 3-20.
Assembling the crankcase
1. Thoroughly clean all the gasket mating surfaces
and crankcase mating surfaces.
2. Apply:
Sealant
(onto the crankcase mating surfaces)
NOTE:
Do not allow any sealant to come into contact
with the oil gallery.
3. Install:
Right crankcase
NOTE:
Turn the shift drum segment ...
Checking the rear brake hose
1. Check:
Brake hoses "1"
Cracks/damage/wear
Replace.
2. Check:
Brake hose holder "2"
Loose connection Tighten the
holder bolt.
Loose or open holder Fasten
properly.
3. Hold the vehicle upright and apply the rear
brake several times.
4. Check:
Brake ho ...
Checking the front wheel
1. Check:
Front wheel axle
Roll the wheel axle on a flat surface.
Bends → Replace.
WARNINGDo not attempt to straighten a bent wheel
axle.
2. Check:
Tire
Front wheel
Damage/wear → Replace.
Refer to "CHECKING THE TIRES" on page
3-23 and "CHECKING TH ...