1. Install:
NOTE:
Install the conical spring washer as shown in the illustration.
2. Install:
NOTE:
Be sure to install the thrust washer so that its sharp edge "a" is facing away from the clutch boss.
3. Install:
NOTE:
4. Tighten:
NOTE:
While holding the clutch boss "2" with the universal clutch holder "3", tighten the clutch boss nut.
5. Bend the lock washer tab along a flat side of the nut.
6. Lubricate:
7. Install:
NOTE:
8. Install:
NOTE:
Tighten the clutch spring bolts in stages and in a crisscross pattern.
9. Adjust:
a. Check that projection "a" on the clutch push lever "1" aligns with mark "b" shown on the crankcase in the illustration by pushing the clutch push lever manually in direction "c" until it stops.
b. If projection "a" is not aligned with mark "b", align them as follows:
10.Install:
11.Install:
NOTE:
Tighten the clutch cover bolts in the proper tightening sequence as shown.
12.Adjust:
Chassis tightening torques
NOTE:
First, tighten the lower ring nut to approximately 48 Nm (4.8 m.kg,
35 ft.lb) with a torque wrench, then
loosen the lower ring nut completely.
Retighten the lower ring nut to 13 Nm (1.3 m.kg, 9.4 ft.lb) with a
torque wrench.
...
Checking the relays
Check each switch for continuity with the pocket
tester. If the continuity reading is incorrect, replace
the relay.
1. Disconnect the relay from the wire harness.
2. Connect the pocket tester ( × 1) and battery
(12 V) to the relay terminal as shown.
Check the relay operation.
Out ...
General tightening torque specifications
This chart specifies tightening torques for standard
fasteners with a standard ISO thread pitch.
Tightening torque specifications for special components
or assemblies are provided for each
chapter of this manual. To avoid warpage, tighten
multi-fastener assemblies in a crisscross pattern
and ...