Yamaha YZF-R125 Service Manual: Clutch
- Removing the clutch
- Checking the friction plates
- Checking the clutch plates
- Checking the clutch springs
- Checking the clutch housing
- Checking the clutch boss
- Checking the primary drive gear
- Checking the primary driven gear
- Installing the clutch
Assembling the starter motor
1. Install:
Starter motor front cover/brush holder set "1"
Starter motor yoke "2"
NOTE:
Align the marks "a" on the starter motor yoke and
starter motor front cover/brush holder set.
...
Removing the clutch
1. Straighten the lock washer tab.
2. Loosen:
Clutch boss nut "1"
NOTE:
While holding the clutch boss "2" with the universal
clutch holder "3", loosen the clutch boss nut.
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Other materials:
Checking the clutch springs
The following procedure applies to all of the
clutch springs.
1. Check:
Clutch spring
Damage Replace the clutch
springs as a
set.
2. Measure:
Clutch spring free length "a"
Out of specification Replace
the clutch
springs as a set.
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Installing the generator
1. Install:
Woodruff key
Generator rotor
Washer
Generator rotor nut
NOTE:
Clean the tapered portion of the crankshaft and
the generator rotor hub.
When installing the generator rotor, make sure
the woodruff key is properly sealed in the keyway
of the crankshaft.
2. Tighte ...
Checking the fuel line
1. Remove:
Left side panel
Refer to "GENERAL CHASSIS" on page 4-1.
2. Lift the fuel tank. (Do not disconnect the fuel
hose, drain hose
3. Check:
Fuel hose "1"
Cracks/damage → Replace.
Loose connection Connect properly.
4. Install:
Fuel tank
Refer to "FUEL TANK" on pa ...