Yamaha YZF-R125 Service Manual: Checking the piston pin

1. Check:

  • Piston pin Blue discoloration/grooves 
    Replace the piston pin and then check the lubrication system.

2. Measure:

  • Piston pin outside diameter "a" Out of specification Replace
    the piston pin.

Checking the piston pin


3. Measure:

  • Piston pin bore diameter "b" Out of specification Replace
    the piston.

Checking the piston pin


4. Calculate:

Piston-pin-to-piston-pin-bore clearance Out of specification Replace the
piston pin and piston as a set.

  • Piston-pin-to-piston-pin-bore clearance = Piston pin bore diameter "b" - Piston pin outside diameter "a"

    Checking the piston rings
    1. Measure: Piston ring side clearance Out of specification Replace the piston and piston rings as a set. NOTE: Before measuring the piston ring side clearance, eliminate any carbon deposits ...

    Installing the piston and cylinder
    1. Install: Top ring "1" 2nd ring "2" Oil ring expander "3" Lower oil ring rail "4" Upper oil ring rail "5" NOTE: Be sure to install the piston rings so that the manufacturer marks or ...

    Other materials:

    Installing the steering head
    1. Lubricate: Upper bearing Lower bearing Bearing races 2. Install: Lower ring nut Rubber washer Upper ring nut Lock washer Refer to "CHECKING AND ADJUSTING THE STEERING HEAD" on page 3-22. 3. Install: Upper bracket Steering stem nut NOTE: Temporarily tighten t ...

    For your safety - pre-operation checks
    Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner's Manual. WARNING Failure to inspect or maintain the vehicle properly increases the possibility of ...

    Replacing a turn signal light bulb
    Remove the turn signal light lens by removing the screw. Screw Remove the burnt-out bulb by pushing it in and turning it counterclockwise. Insert a new bulb into the socket, push it in, and then turn it clockwise until it stops. Install the lens by installing ...

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