Yamaha YZF-R125 Service Manual: Checking the cooling system

1. Remove:

  • Side covers
  • Upper side cowlings Refer to "GENERAL CHASSIS" on page 4-1.

2. Check:

  • Radiator "1"
  • Radiator inlet hose "2"
  • Radiator outlet hose "3"

Coolant reservoir hose "4"

Water pump breather hose "5" Cracks/damage → Replace.

Refer to "RADIATOR" on page 6-1.

Checking the cooling system


3. Install:

  • Upper side cowlings
  • Side covers Refer to "GENERAL CHASSIS" on page 4-1.
    Checking the coolant level
    1. Stand the vehicle on a level surface. NOTE: Place the vehicle on a suitable stand. Make sure the vehicle is upright. 2. Check: Coolant level The coolant level should be between the max ...

    Changing the coolant
    1. Remove: Lower side cowlings Refer to "GENERAL CHASSIS" on page 4-1. 2. Remove: Radiator cap "1" WARNINGA hot radiator is under pressure. Therefore, do not remove t ...

    Other materials:

    Installing the throttle body
    1. Install: Throttle body joint clamps NOTE: Align the projections "a" on the throttle body joint with the slot "b" in each throttle body joint clamp. 2. Install: Throttle body joint NOTE: Align the projection "a" on the throttle body joint with the slot "b" in the intake mani ...

    Checking the cylinder and piston
    1. Check: Piston wall Cylinder wall Vertical scratches Replace the cylinder, and replace the piston and piston rings as a set. 2. Measure: Piston-to-cylinder clearance a. Measure cylinder bore "C" with the cylinder bore gauge. NOTE: Measure cylinder bore "C" by takin ...

    Faulty lighting or signaling system
    Headlight does not come on - Wrong headlight bulb - Too many electrical accessories - Hard charging - Incorrect connection - Improperly grounded circuit - Poor contacts (main or light switch) - Burnt-out headlight bulb Headlight bulb burnt out - Wrong headlight bulb - Faulty battery - Fau ...

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