Yamaha YZF-R125 Service Manual: Checking the cooling system

1. Remove:

  • Side covers
  • Upper side cowlings Refer to "GENERAL CHASSIS" on page 4-1.

2. Check:

  • Radiator "1"
  • Radiator inlet hose "2"
  • Radiator outlet hose "3"

Coolant reservoir hose "4"

Water pump breather hose "5" Cracks/damage → Replace.

Refer to "RADIATOR" on page 6-1.

Checking the cooling system


3. Install:

  • Upper side cowlings
  • Side covers Refer to "GENERAL CHASSIS" on page 4-1.
    Checking the coolant level
    1. Stand the vehicle on a level surface. NOTE: Place the vehicle on a suitable stand. Make sure the vehicle is upright. 2. Check: Coolant level The coolant level should be between the max ...

    Changing the coolant
    1. Remove: Lower side cowlings Refer to "GENERAL CHASSIS" on page 4-1. 2. Remove: Radiator cap "1" WARNINGA hot radiator is under pressure. Therefore, do not remove t ...

    Other materials:

    Checking the crankshaft
    1. Measure: Crankshaft runout Out of specification Replace the crankshaft, bearing or both. NOTE: Turn the crankshaft slowly. 2. Measure: Big end side clearance Out of specification Replace the crankshaft. 3. Measure: Crankshaft width Out of specification&nbs ...

    Checking the piston rings
    1. Measure: Piston ring side clearance Out of specification Replace the piston and piston rings as a set. NOTE: Before measuring the piston ring side clearance, eliminate any carbon deposits from the piston ring grooves and piston rings. 2. Install: Piston ring (into the cylind ...

    Assembling the front wheel
    1. Install: Wheel bearings Oil seal a. Install the new wheel bearings and oil seal in the reverse order of disassembly. CAUTION:Do not contact the wheel bearing inner race "1" or balls "2". Contact should be made only with the outer race "3". NOTE: Use a socket " ...

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