Yamaha YZF-R125 Service Manual: Checking the cooling system

1. Remove:

  • Side covers
  • Upper side cowlings Refer to "GENERAL CHASSIS" on page 4-1.

2. Check:

  • Radiator "1"
  • Radiator inlet hose "2"
  • Radiator outlet hose "3"

Coolant reservoir hose "4"

Water pump breather hose "5" Cracks/damage → Replace.

Refer to "RADIATOR" on page 6-1.

Checking the cooling system


3. Install:

  • Upper side cowlings
  • Side covers Refer to "GENERAL CHASSIS" on page 4-1.
    Checking the coolant level
    1. Stand the vehicle on a level surface. NOTE: Place the vehicle on a suitable stand. Make sure the vehicle is upright. 2. Check: Coolant level The coolant level should be between the max ...

    Changing the coolant
    1. Remove: Lower side cowlings Refer to "GENERAL CHASSIS" on page 4-1. 2. Remove: Radiator cap "1" WARNINGA hot radiator is under pressure. Therefore, do not remove t ...

    Other materials:

    Checking the shift shaft
    1. Check: Shift shaft Bends/damage/wear Replace. Shift shaft spring Damage/wear Replace. Checking the stopper lever 1. Check: Stopper lever Bends/damage Replace. Roller turns roughly Replace the stopper lever. Stopper lever spring Damage/wear Replace. ...

    Checking the thermostat
    1. Check: Thermostat Does not open at 80.5-83.5 C (176.9-182.3 F)  Replace. a. Suspend the thermostat "1" in a container "2" filled with water. b. Slowly heat the water "3". c. Place a thermometer "4" in the water. d. While stirring the water, observe the thermostat and th ...

    Removing the crankshaft
    1. Remove: Crankshaft "1" NOTE: Remove the crankshaft with the crankcase separating tool "2". Make sure the crankcase separating tool is centered over the crankshaft. CAUTION: To protect the end of the crankshaft, place an appropriate sized socket between the c ...

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