The following procedure applies to all of the inner and outer cables.
WARNING Damaged outer cable may cause the cable to corrode and interfere with its movement. Replace damaged outer cable and inner cables as soon as possible. |
1. Check:
2. Check:
NOTE:
Hold the cable end upright and pour a few drops of lubricant into the cable sheath or use a suitable lubricating device.
Lubricating the clutch lever
Lubricate the pivoting point and metal-to-metal moving parts of the lever.
Lubricating the brake lever
Lubricate the pivoting point and metal-to-metal moving parts of the lever.
Lubricating the pedals
Lubricate the pivoting point and metal-to-metal moving parts of the pedals.
Lubricating the sidestand
Lubricate the pivoting point and metal-to-metal moving parts of the sidestand.
Lubricating the rear suspension
Lubricate the pivoting point and metal-to-metal moving parts of the rear suspension.
Removing the primary drive gear and balancer gears
1. Loosen:
Primary drive gear nut "1"
NOTE:
Place the aluminum plate "a" between the balancer
drive gear "2" and the balancer driven
gear "3", and then loosen the primary drive gear
nut.
2. Straighten the lock washer tab.
3. Loosen:
Balancer driven gear nut "1"
NOTE:
Place ...
Adjusting the clutch cable free play
1. Check:
Clutch cable free play "a"
Out of specification Adjust.
2. Adjust:
Clutch cable free play
a. Pull back the rubber cover "1"
b. Loosen the locknut "2".
c. Turn the adjusting bolt "3" in direction "a" or
"b" until the specified clutch cable free play is
obtained.
...
Installing the rear brake caliper
1. Install:
Brake caliper "1"
Copper washers
Brake hose "2"
Union bolt "3"
WARNINGProper brake hose routing is essential to
insure
safe vehicle operation. Refer to "CABLE
ROUTING" on page 2-33.
CAUTION:When installing the brake hose onto the
brake calip ...