1. Stand the vehicle on a level surface
WARNING Securely support the vehicle so that there is no danger of it falling over. |
NOTE:
Place the vehicle on a suitable stand so that the front wheel is elevated.
2. Check:
Binding/looseness → Adjust the steering head.
3. Remove:
4. Adjust:
a. Remove the lock washer "1", the upper ring nut "2", and the rubber washer "3".
b. Tighten the lower ring nut "4" with a steering nut wrench "5".
NOTE:
Set the torque wrench at a right angle to the steering nut wrench.
c. Loosen the lower ring nut "4" completely, and then tighten it to specification with a steering nut wrench.
WARNING Do not overtighten the lower ring nut. |
d. Check the steering head for looseness or binding by turning the front fork all the way in both directions. If any binding is felt, remove the lower bracket and check the upper and lower bearings.
Refer to "STEERING HEAD" on page 4-52.
e. Install the rubber washer "3".
f. Install the upper ring nut "2".
g. Finger tighten the upper ring nut "2", and then align the slots of both ring nuts. If necessary, hold the lower ring nut and tighten the upper ring nut until their slots are aligned.
NOTE:
Make sure the lock washer tabs "a" sit correctly in the ring nut slots "b".
5. Install:
Circuit diagram
4. Main fuse
5. Main switch
9. Battery
14.Neutral switch
25.ECU (engine control unit)
31.Fuel sender
34.Rear brake light switch
35.Front brake light switch
37.Tail/brake light
38.Rear right turn signal light
39.Rear left turn signal light
40.Front right turn signal light
41.Front lef ...
Checking the shift drum assembly
1. Check:
Shift drum groove
Damage/scratches/wear Replace
the shift
drum assembly.
Shift drum segment "1"
Damage/wear Replace the
shift drum assembly.
Shift drum bearing "2"
Damage/pitting Replace the
shift drum assembly.
...
Checking and lubricating the brake and clutch levers
Brake lever
Brake lever
Clutch lever
Clutch lever
The operation of the brake and clutch
levers should be checked before each
ride, and the lever pivots should be lubricated
if necessary.
Recommended lubricants:Brake lever:
Silicone grease
Clutch lever:
Lithium-soap ...